High-speed, precision capsule manufacturing lines for pharmaceutical and nutraceutical industries
Engineered for precision, built for high-volume production
YohoAI Tablet Press Machine represents the pinnacle of pharmaceutical manufacturing technology, designed to meet the stringent requirements of modern drug production. Our fully automated production lines integrate capsule formation, filling, sealing, and quality control into a seamless workflow.
With production capacities ranging from 200 to 500 capsules per minute, our equipment is suitable for both medium-scale manufacturers and large pharmaceutical conglomerates. The servo-driven dosing system ensures 锟斤拷1% filling accuracy, critical for maintaining dosage consistency across batches.
Constructed entirely from 316L stainless steel (contact parts), our machines meet cGMP, CE, and FDA standards. The intuitive touch-screen HMI allows operators to switch between capsule sizes (00-5) in under 10 minutes, with automatic calibration ensuring minimal downtime during product changeovers.
Figure 1: Tablet press machine schematic showing key components
5-step process for precise capsule production
Medical-grade gelatin/HPMC is heated and injected into precision molds to form uniform capsule bodies and caps. Temperature control (锟斤拷0.5锟斤拷C) ensures consistent wall thickness.
Our servo-driven auger filling system delivers precise powder doses into capsule bodies. Weight check sensors provide real-time feedback, adjusting fill volume to maintain 锟斤拷1% accuracy.
Capsule caps are automatically aligned and pressed onto bodies using calibrated pressure (adjustable 50-200N) to ensure airtight sealing without damaging the capsule material.
Automated vision systems inspect 100% of capsules for defects: broken caps, under/over-filled capsules, and improper sealing. Defective units are automatically rejected.
Approved capsules are sorted by size and weight, then transferred to blister packaging lines or bulk containers. Output rates up to 500 capsules/minute.
Comprehensive parameters for model YH-300 (standard configuration)
| Parameter | Specification | Optional Upgrades |
|---|---|---|
| Production Capacity | 200-500 capsules/min | Up to 800 capsules/min (high-speed model) |
| Capsule Size Compatibility | 00, 0, 1, 2, 3, 4, 5 | Custom sizes available |
| Filling Accuracy | 锟斤拷1% (typical) | 锟斤拷0.5% (high-precision dosing) |
| Power Supply | 380V/50Hz, 3-phase | 220V/60Hz, 415V/50Hz |
| Installed Power | 5.5 kW | 7.5 kW (with vacuum pump) |
| Machine Dimensions | 3200锟斤拷1200锟斤拷1800 mm | Custom dimensions for specific layouts |
| Weight | 1100 kg | 1350 kg (with auxiliary equipment) |
| Compressed Air | 0.6-0.8 MPa, 200 L/min | Oil-free air compressor included |
| Noise Level | ??2 dB(A) | ??5 dB(A) (soundproof enclosure) |
| Control System | 10-inch touch screen HMI | PLC with remote monitoring |
| Material Contact Parts | 316L stainless steel | Hastelloy C-276 (corrosive products) |
| Certifications | CE, cGMP compliant | FDA 21 CFR Part 11, UL certified |
* Custom configurations available for specific production requirements. Contact our engineering team for tailored solutions.
Real shots of our tablet press machines
Watch our tablet press machine in operation
Engineered for reliability and efficiency
Up to 500 capsules per minute with consistent quality, ideal for large-scale manufacturing.
Servo-driven auger system delivers 锟斤拷1% filling accuracy, critical for pharmaceutical compliance.
Switch between capsule sizes (00-5) in under 10 minutes with automatic calibration.
316L stainless steel contact parts, smooth surfaces for easy cleaning and sterilization.
Automated vision system detects defects in real-time, rejecting non-conforming capsules.
10-inch touch screen with recipe storage for 50+ products, production data logging.
Modular design with quick-release components, reducing downtime for routine servicing.
Optional IoT module enables remote diagnostics and troubleshooting by our engineers.
Trusted across multiple industries
Prescription medications, over-the-counter drugs, controlled substances with strict dosage requirements.
Vitamins, dietary supplements, herbal extracts requiring gentle handling of sensitive ingredients.
Animal health products in various sizes for different species, from livestock to pets.
Clinical trial materials, small-batch production for formulation testing and validation.
Cost-effective production of generic medications with consistent quality to brand-name standards.
Equipment compliant with US FDA, EU EMA, and other international regulatory standards.
15+ years of excellence in pharmaceutical machinery
Over 500 production lines installed in 30+ countries, with 98% customer satisfaction rate.
Our R&D team works with you to modify equipment for unique production requirements.
From installation and commissioning to operator training and spare parts supply, we're with you for the entire lifecycle.
30-40% lower cost than European equivalents, with comparable quality and performance.
A: Standard models are available for immediate shipment; custom configurations require 6-8 weeks for manufacturing and testing.
A: Yes, our engineers provide on-site installation, commissioning, and operator training for all equipment purchases.
A: Absolutely. Our machines are compatible with all standard capsule materials, including gelatin, HPMC, and pullulan.
A: All equipment comes with a 12-month warranty covering parts and labor. Extended warranties are available.
A: Optional IoT modules enable real-time production monitoring, alarm notifications, and remote diagnostics via our cloud platform.
Contact our sales team today for a free consultation, customized quote, and factory tour video.
Common questions from pharmaceutical manufacturers
YohoAI manufactures both single punch tablet presses for small batch production and high-speed rotary tablet presses with 5 to 55 stations. Our machines handle pharmaceutical tablets, nutraceutical supplements, and industrial compressed products with precision force control systems.
Our tablet press machine prices vary based on model and configuration. Single punch presses start from competitive entry-level pricing, while high-speed rotary models with advanced PLC controls are available at factory-direct prices. Contact us for a detailed quotation tailored to your production requirements.
Yes, all YohoAI tablet press machines are designed and manufactured to GMP standards with SUS304/316L stainless steel contact parts. Our equipment is CE certified and ISO9001 compliant, meeting international pharmaceutical manufacturing requirements.