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Home > Products > Plastic Tube Production Equipment

YG Series Collapsible Tube Making Line

High-frequency welding ABL and PBL collapsible tube equipment for pharmaceutical, cosmetic & food packaging
60 - 150 pcs/min | Diameter: 13-60 mm | CE Certified

CE Certified ISO 9001:2015 GMP Compliant Design FDA Food Contact
Download Technical Datasheet View Models & Specs
150
Pcs/Min (Max Output)
15 kW
HF Welding Power
±0.1 mm
Cutting Precision
95%
Material Utilization

Product Overview

Advanced ABL/PBL collapsible tube manufacturing solutions

The YG Series Collapsible Tube Making Line represents cutting-edge manufacturing technology for producing high-quality aluminum-plastic (ABL) and plastic-plastic (PBL) collapsible tubes. Utilizing advanced high-frequency (HF) welding technology at 27.12 MHz, this integrated machine-electricity-pneumatic system delivers exceptional performance with low energy consumption and minimal maintenance requirements.

The machine processes aluminum-plastic laminate (ABL) sheets and plastic-plastic laminate (PBL) sheets as raw materials. High-frequency welding creates strong, hermetic seals along the tube body seam, while precision rotary cutting delivers clean, burr-free cuts to exact length specifications.

Equipped with a non-stop sheet change mechanism, the equipment maximizes material utilization while significantly reducing labor intensity. The fuzzy logic control system with HMI ensures consistent quality and high production efficiency of up to 150 pieces per minute. The machine is CE certified and designed with pharmaceutical GMP principles in mind.

  • High-frequency (HF) welding at 27.12 MHz for hermetic seals
  • Non-stop sheet roll change mechanism
  • Precision rotary cutting with ±0.1 mm accuracy
  • Fuzzy control HMI with recipe management
YG Series Collapsible Tube Making Machine - High-Frequency Welding System

Figure 1: YG Series tube making line - HF welding and control system

Tube Types & Applications

ABL and PBL collapsible tubes for pharmaceutical, cosmetic, and food packaging

ABL Tubes (Aluminum Barrier Laminate)

ABL tubes feature a thin aluminum foil barrier layer sandwiched between outer plastic (PE) and inner plastic (PE) layers. This construction provides:

  • Complete light and oxygen barrier protection
  • Ideal for photosensitive products (retinoids, vitamin C)
  • Superior aroma and flavor retention
  • Pharmaceutical ointments, creams, and gels
  • Food-grade applications requiring barrier properties

PBL Tubes (Plastic Barrier Laminate)

PBL tubes use multi-layer co-extruded plastic without aluminum, making them fully squeezable and ideal for:

  • Complete product visibility (transparent tube)
  • Hair care, body lotions, and cosmetics
  • Toothpaste and oral care products
  • Food pastes and sauces
  • Products requiring mono-material recyclable packaging

Model Selection Guide

Choose the right configuration for your tube production requirements

YG-60

Entry-Level Tube Line

60
pcs/min max
  • Tube dia.: 13-35 mm
  • ABL and PBL tubes
  • HF welding 10 kW
  • Host power: 2.2 kW

YG-120 Best Seller

Mid-Range Production Line

120
pcs/min max
  • Tube dia.: 13-50 mm
  • ABL and PBL tubes
  • HF welding 15 kW
  • Host power: 3.0 kW

YG-150

High-Speed Production Line

150
pcs/min max
  • Tube dia.: 13-60 mm
  • ABL, PBL, and all-plastic PE
  • HF welding 20 kW
  • Host power: 4.0 kW

How It Works

10-step composite collapsible tube manufacturing process

1

Automatic Sheet Unwinding

The machine automatically unwinds the ABL or PBL laminate sheet from the roll, ensuring consistent tension throughout the production process. The sheet tension control system prevents material drift and ensures precise forming.

2

Docking & Alignment

The material passes through the docking platform where it is precisely aligned and prepared for the tube-forming process. Edge sensors ensure the sheet is correctly positioned before entering the forming station.

3

Storage & Tension Control

A storage accumulator maintains proper material tension, allowing continuous production even during roll changeover. This is critical for achieving non-stop operation.

4

Automatic Edge Cutting

An automatic edge trimming mechanism cuts the material edges to exact specifications before tube forming. This ensures clean, consistent edges for high-quality welding seams.

5

Tube Forming

The automatic forming device shapes the flat laminate sheet into a tubular form, ready for high-frequency welding. Forming rollers apply precise pressure to create the cylindrical tube profile.

6

High-Frequency Welding

High-frequency (HF) welding at 27.12 MHz (15 kW output) creates a strong, hermetic seal along the tube body seam. The HF energy penetrates the aluminum foil layer to weld the inner and outer plastic layers simultaneously, ensuring complete seam integrity.

7

Secondary Plastic Welding

An additional plastic welding mechanism reinforces the tube shoulder and crimp areas for enhanced durability, chemical resistance, and leak-proof performance under squeeze pressure.

8

Vertical-Horizontal Indexing

The precision indexing mechanism accurately positions the tube for the cutting station. Servo-driven indexing ensures consistent tube length and square cuts across all production runs.

9

Automatic Tube Feeding

Automated tube feeding transports completed tubes to the cutting station without manual intervention. The system maintains continuous production flow with minimal product contact.

10

Rotary Cutting & Collection

Automatic tracking rotary cutting device precisely cuts tubes to the target length with ±0.1 mm accuracy. Finished tubes are collected automatically for packaging or transferred directly to capping/filling lines.

Technical Specifications

YG-120 collapsible tube making line (standard configuration)

Parameter Specification Optional Upgrades
Host Motor Power 3.0 kW 4.0 kW (YG-150 high-speed)
Cutter Motor Power 2.0 kW (servo-driven) High-precision servo cutting
HF Welding Power 15.0 kW (27.12 MHz) 20.0 kW (YG-150)
Secondary Welding Power 1.5 kW Plastic reinforcement welding
Input Power Supply 380V / 50Hz, 3-phase 220V/60Hz, 415V/50Hz
Max Production Speed 120 pcs/min Up to 150 pcs/min (YG-150)
Tube Diameter Range 13 - 50 mm 13 - 60 mm (YG-150)
Tube Wall Thickness 0.4 - 0.8 mm (laminate) Custom thickness per material
Cutting Precision ±0.1 mm ±0.05 mm (laser cutting option)
Machine Dimensions (L×W×H) 4,810 × 850 × 1,700 mm Custom dimensions for facility layout
Machine Weight 3,000 kg 3,500 kg (full auto line)
Control System Fuzzy logic PLC + HMI touch screen SCADA integration, recipe management
Weld Technology HF welding (27.12 MHz) Laser welding (for all-plastic PE)
Tube Material ABL (Al-Plastic) / PBL (Pl-Plastic) All-plastic PE (recyclable)
Sheet Change System Non-stop coiling mechanism Auto-splicing for zero-gap production
Material Utilization ≥95% Up to 98% with optimized nesting
Certifications CE, ISO 9001:2015 FDA food contact, GMP design

* Custom configurations available for specific tube diameters, wall thicknesses, and production requirements. Contact our engineering team for tailored solutions.

See It in Action

Watch our collapsible tube production equipment in operation

Live demo - See the full tube making process

Key Features

Engineered for pharmaceutical-grade efficiency and reliability

High-Frequency Welding

15 kW HF welding at 27.12 MHz creates hermetic, leak-proof seals in ABL and PBL tubes. The weld penetrates all laminate layers for complete seam integrity.

Fully Automatic Operation

Integrated machine-electricity-pneumatic system enables fully automatic production with minimal human intervention. Fuzzy logic control optimizes process parameters automatically.

Automatic Fault Alarm

Intelligent monitoring system detects anomalies instantly (welding failure, material jam, cutting deviation) and triggers automatic alarms, preventing costly downtime and scrap.

Non-Stop Sheet Change

Innovative non-stop coiling mechanism allows material roll changes without interrupting production, maximizing throughput and reducing material waste.

Precision Rotary Cutting

Servo-driven tracking rotary cutting device ensures accurate positioning (±0.1 mm) and clean, burr-free cuts every time across the full speed range.

Stable Performance

Rugged heavy-duty construction and quality components ensure consistent, reliable operation even in demanding multi-shift production environments.

Simple Maintenance

Modular design with easy-access components reduces maintenance time and costs. Routine servicing can be performed without special tools.

High Material Utilization

Non-stop coiling and optimized sheet nesting minimize material waste, achieving up to 95% material utilization rate and reducing unit production cost.

Applications

Versatile solutions across pharmaceutical, cosmetic, and food industries

Pharmaceutical Packaging

ABL tubes for ointments, creams, and gels meeting pharmaceutical grade standards. Ideal for photosensitive and air-sensitive drug formulations.

Cosmetics Packaging

High-quality ABL and PBL tubes for creams, lotions, serums, and beauty products with excellent barrier properties and decorative printing.

Industrial Adhesives

Durable composite tubes for industrial sealants, adhesives, and chemical products requiring leak-proof, chemical-resistant packaging.

Food Industry

Food-grade ABL and PBL tubes for sauces, pastes, and concentrates. All tubes are FDA food contact compliant and meet EU regulations.

Oral Care

Toothpaste tubes in standard and travel sizes. High-speed production with premium printed finishes and reliable flip-top or screw-cap sealing.

Custom Applications

Flexible production capabilities for specialized tube specifications, custom diameters, and innovative barrier configurations.

Why Choose YohoAI?

Your trusted partner in tube manufacturing equipment

Free Installation & Commissioning

We provide free on-site installation, debugging, and commissioning. Sufficient spare parts, tools, and accessories are included in every shipment.

One-Year Warranty

All products include a 12-month warranty covering parts and labor. During the warranty period, technical services, repairs, and parts replacement are fully covered.

Lifelong Technical Support

Our commitment doesn't end at delivery. We offer lifelong technical support, spare parts supply, remote diagnostics, and software updates for all customers.

Free Technical Training

We provide free operator training and maintenance training at our Shanghai factory. Our experienced engineers also support facility layout design.

YG Series Collapsible Tube Making Equipment - CE Certified

Frequently Asked Questions

Q: What tube materials can this machine process?

A: Our equipment processes aluminum-plastic laminate (ABL) sheets and plastic-plastic laminate (PBL) sheets. Tubes are available in diameters from 13mm to 60mm, suitable for pharmaceutical, cosmetic, and food packaging applications.

Q: What is the maximum production capacity?

A: The machine produces up to 150 pieces per minute depending on tube dimensions and specifications. The actual output varies based on material properties, tube size, and operating conditions.

Q: What welding technology is used?

A: High-frequency (HF) welding at 27.12 MHz creates a strong, hermetic seal along the tube seam. The process uses 27.12 MHz frequency for aluminum-plastic materials and ensures leak-proof joints meeting pharmaceutical packaging standards.

Q: Do you provide installation and training services?

A: Yes, free on-site installation, commissioning, and operator training are included with every equipment purchase. We also offer free process trials at our Shanghai factory before equipment delivery.

Q: What warranty and support do you offer?

A: All equipment comes with a 12-month warranty covering parts and labor. We provide lifelong technical support, spare parts supply, and remote diagnostics. Extended warranty options are available.

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What Our Clients Say

Real feedback from Collapsible Tube Making Machine operators worldwide

★★★★★

"The YG-80 series produces 80 tubes per minute with consistent crimp quality. We switched from aluminum to plastic tubes and saw a 30% cost reduction. YohoAI's flexibility is impressive."

D
Dr. Michael Brown
Purchasing Director, Dermapharm AG
Verified ✓
★★★★★

"From design to installation, YohoAI delivered a turnkey solution. Tube printing quality is excellent and changeover between diameters takes only 20 minutes."

Y
Yuki Tanaka
Production Manager, CosmeTech Japan
Verified ✓
All testimonials verified — shared with client permission

Ready to Start Your Tube Production?

Contact our sales team for a free consultation, customized quote, process trial, and factory tour arrangement.

  • No.999 Husong Rd., Songjiang District, Shanghai, China
  • +8613761035942 (WhatsApp)
  • James@yohomachinery.cn
  • Response within 24 hours

Frequently Asked Questions About Collapsible Tube Equipment

Common questions from cosmetic and pharmaceutical tube manufacturers

What types of collapsible tubes can your equipment produce?

Our collapsible tube making equipment manufactures ABL (aluminum barrier laminate) tubes, PBL (plastic barrier laminate) tubes, and all-plastic PE tubes. The machines handle tube diameters from 13mm to 60mm, suitable for cosmetics, pharmaceuticals, food, and industrial applications. Printing capabilities include offset (up to 6 colors), screen printing, and hot stamping.

What printing capabilities do your tube machines support?

Our collapsible tube making machines support offset printing (up to 6 colors), screen printing, and hot stamping. The integrated printing system allows high-quality decoration directly on the tube body, reducing the need for label application and improving production efficiency.

What is the production speed of your tube making line?

YohoAI collapsible tube production lines achieve speeds of 60-150 tubes per minute depending on tube size and material. The YG-120 model (best seller) produces up to 120 pcs/min at 13-50mm diameter. The fully automatic line includes extrusion, heading, printing, capping, and quality inspection stations.

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