High-frequency welding composite hose pipe machine for pharmaceutical, cosmetic, and industrial packaging applications
Advanced composite hose manufacturing solutions
Our plastic tube production equipment (compound hose pipe drawing machine) represents cutting-edge manufacturing technology for producing high-quality composite tubes. Utilizing advanced fuzzy control technology that integrates mechanical, electrical, and pneumatic systems, this machine delivers exceptional performance with low energy consumption and minimal maintenance requirements.
The machine processes aluminum-plastic composite sheets and plastic composite sheets as raw materials, employing high-frequency welding technology to produce various specifications of composite hoses. The resulting products feature straight, firm welds and clean, precise cuts – Essential for pharmaceutical, cosmetic, and industrial packaging applications.
Equipped with a non-stop coiling mechanism, our equipment maximizes sheet material utilization while significantly reducing labor intensity. The fully automatic control system ensures consistent quality and high production efficiency of up to 150 pieces per minute.
10-step composite tube manufacturing process
The machine automatically unwinds the composite sheet material from the roll, ensuring consistent tension throughout the production process.
The material passes through the docking platform where it is precisely aligned and prepared for the forming process.
A storage device maintains proper material tension, allowing continuous production even during speed variations.
An automatic edge cutting mechanism trims the material edges to exact specifications before forming.
The automatic forming device shapes the flat composite sheet into a tubular form, ready for welding.
High-frequency welding (15kW) creates a strong, hermetic seal along the tube seam, ensuring leak-proof joints.
An additional plastic composite welding mechanism reinforces the joint for enhanced durability and chemical resistance.
The vertical and horizontal index mechanism precisely positions the tube for accurate cutting and nesting.
Automated pipe feeding mechanism transports completed tubes to the cutting station without manual intervention.
Automatic control and tracking rotary cutting device precisely cuts tubes to length. Finished tubes are collected automatically for packaging.
Comprehensive parameters for various production requirements
| Parameter | Specification | Notes |
|---|---|---|
| Host Power | 2.2 kW | Main drive motor |
| Cutter Motor Power | 2.0 kW | Rotary cutting mechanism |
| High Frequency Welding Power | 15.0 kW | Primary sealing |
| Other Welding Power | 1.50 kW | Auxiliary operations |
| Input Power | 380V / 50Hz | 3-phase industrial supply |
| Maximum Production Capacity | 150 pcs/min | High-speed output |
| Outline Dimensions | 4810 × 850 × 1700 mm | L × W × H |
| Machine Weight | 3000 kg | Heavy-duty construction |
| Control System | Fuzzy Control + HMI | Man-machine interface |
| Weld Type | High-Frequency Welding | Hermetic sealing |
| Material Compatibility | Al-Plastic / Plastic-Plastic | Composite sheets |
| Coiling Mechanism | Non-stop | High material utilization |
* Custom configurations available for specific tube diameters, wall thicknesses, and production requirements. Contact our engineering team for tailored solutions.
Real shots of our plastic tube production machines
Engineered for efficiency and reliability
Advanced fuzzy control technology optimizes power usage, reducing operational costs by 20-30% compared to conventional machines.
Integrated machine-electricity-pneumatic system enables fully automatic production with minimal human intervention.
Intelligent monitoring system detects anomalies instantly and triggers automatic alarms, preventing costly downtime and damage.
Innovative non-stop coiling mechanism allows material roll changes without interrupting production, maximizing throughput.
Advanced tracking rotary cutting device ensures accurate positioning (±0.1mm) and clean, burr-free cuts every time.
Rugged construction and quality components ensure consistent, reliable operation even in demanding production environments.
Modular design with easy-access components reduces maintenance time and costs. Routine servicing can be performed without special tools.
Non-stop coiling mechanism minimizes material waste, achieving up to 95% material utilization rate.
Versatile solutions across multiple industries
Aluminum-plastic composite tubes for ointments, creams, and gels meeting pharmaceutical grade standards.
High-quality tubes for creams, lotions, toothpaste, and beauty products with excellent barrier properties.
Durable composite tubes for industrial sealants, adhesives, and chemical products requiring leak-proof packaging.
Food-grade composite tubes for sauces, pastes, and concentrates with safety certifications.
Solvent-resistant tubes for paints, inks, and coating materials in various industrial applications.
Flexible production capabilities for specialized tube specifications and custom packaging solutions.
Your trusted partner in tube manufacturing
We provide free on-site installation, debugging, and commissioning for all equipment. Sufficient spare parts, tools, and accessories are included in every shipment.
All products include a 12-month warranty. During the warranty period, technical services, equipment repairs, and parts replacement are covered under our three guarantees policy.
Our commitment doesn't end at delivery. We offer lifelong technical support, spare parts supply, and software updates for all customers.
We provide free operator training and maintenance training at our factory. Our experienced engineers also support process layout design for your facility.
A: Our plastic tube equipment processes aluminum-plastic composite sheets and plastic-plastic composite sheets. The machine can handle various material thicknesses and configurations based on your specific requirements.
A: The machine can produce up to 150 pieces per minute, depending on tube dimensions and specifications. The actual output may vary based on material properties and operating conditions.
A: Yes, free on-site installation, commissioning, and operator training are included with every equipment purchase. We also offer comprehensive maintenance training at our factory.
A: All equipment comes with a 12-month warranty covering parts and labor. Extended warranty options are available upon request.
A: Yes, the equipment is designed to produce various specifications of composite tubes. Quick-change tooling allows efficient switching between different tube diameters and lengths.
Contact our sales team for a free consultation, customized quote, process trial, and factory tour arrangement.
No.999 Husong Rd., Songjiang District, Shanghai, China
+8613761035942 | vchiang@shyoho.com