Industrial-grade tube filling line with 150 pcs/min throughput. Handles tubes up to 60mm diameter for high-volume cosmetics and pharmaceutical production runs.
The YG-200 is YohoAI's high-output tube filling and sealing line for mass production environments. With a maximum throughput of 150 pcs/min and compatibility with tube diameters up to 60mm, it handles the largest tubes used in pharmaceutical ointments and industrial sealants. The machine integrates tube loading, filling, sealing, coding, and output in a single continuous line with automatic rejection of under-filled tubes. Changeover between standard tube sizes takes under 45 minutes. The YG-200 is the recommended choice for manufacturers running batches of 10,000+ units.
Verified factory data - not marketing estimates
Servo-driven continuous motion system delivers 150 pcs/min at rated speed. Automatic tube feeder with buffer magazine handles 500+ tube capacity, reducing manual feeding labor.
In-line weight check and visual inspection automatically reject under-filled or improperly sealed tubes. Reject rate display on HMI with batch logging.
Integrated tube loading, filling, sealing, batch coding, and output in one continuous motion. No start-stop cycles, maximizing OEE (Overall Equipment Effectiveness).
Filling accuracy of +/-0.5% verified by in-process weight control. Optional nitrogen flushing for oxygen-sensitive formulations. 21 CFR Part 11 compliant data logging optional.
Diameter changeover within 13-60mm in under 45 minutes using the standard changeover kit. No special tools needed. Recipe storage on HMI for up to 200 product formats.
Optional PLC remote access for remote diagnostics and software updates. Production data exportable via USB or Ethernet. OEE dashboard on HMI shows real-time efficiency metrics.
Our team responds within 2 hours with CIF/CFR/FOB pricing and delivery timeline.
The YG-200 accommodates tube diameters from 13mm to 60mm in a single configuration. This covers the full range of standard cosmetic and pharmaceutical tubes including large-diameter tubes used for ointments and industrial products. Diameter changeover uses the included changeover kit with no additional parts.
The rated speed of 150 pcs/min is achievable in sustained production with experienced operators and consistent product viscosity. Real-world OEE for most facilities is 75-85% of rated speed, yielding 110-130 pcs/min in sustained 8-hour shifts. The YG-200's continuous motion design maintains higher OEE than intermittent-motion alternatives.
The YG-200 uses a dual-check system: an in-line weight sensor checks every filled tube, and a vision camera inspects seal quality. Under-filled or poorly sealed tubes are diverted to a dedicated reject bin. The HMI logs every reject with timestamp and reason code for traceability and process improvement.
The YG-200 requires a 380V/50Hz 3-phase power supply rated at minimum 30A. Single-phase conversion is not available. An on-site electrical inspection is recommended before installation. The machine includes a built-in isolation transformer and surge protection.
The YG-200 is priced from USD 75,000 to 120,000 depending on accessories (nitrogen flushing, remote monitoring, 21 CFR Part 11 package, custom voltage). Standard delivery is 45-60 working days. Installation and commissioning take 3-5 days on-site. IQ/OQ/PQ documentation packages are available as an add-on.
Yes. For abrasive or corrosive formulations (certain pharmaceutical actives, acid-based cosmetics), YohoAI offers hardened pump materials (ceramic, carbide) and product contact surface upgrades to 316L stainless steel. Please specify product details at inquiry so we can recommend the appropriate material configuration.
Every YG-200 includes: 2-3 days on-site operator and maintenance training, bilingual (English/Chinese) user manual, electrical schematics, PLC program backup on USB, and spare parts list. Optional IQ/OQ/PQ validation protocols are available for pharmaceutical GMP compliance.
For pharmaceutical manufacturers: 18-24 months based on reduced labor costs (1 operator vs. 3 for manual filling) and lower reject rates. For contract manufacturers: 12-18 months based on increased throughput capacity enabling new high-volume client contracts. The continuous motion design significantly reduces per-unit labor costs at scale.
The YG-200 high-speed tube filling line requires a dedicated production area with controlled humidity (below 60% RH) and temperature (18-25 deg C). Install on a level concrete foundation with anchor bolts and connect 380V three-phase power, 0.5-0.7 MPa clean compressed air, and a drainage line for the cooling system. The ultrasonic sealing unit requires a separate 220V connection and grounding.
Daily operations should start with a 10-minute warm-up of the hot air sealing system to reach stable temperature. Check the ultrasonic generator frequency (20 kHz standard) and verify the fill volume calibration with 10 sample tubes. After each production run, purge the filling system with cleaning solvent if switching products, and wipe down the sealing area with isopropyl alcohol.
Weekly maintenance includes inspecting the ultrasonic horn tip for wear, checking the conveyor drive belt tension, and cleaning the photoelectric registration sensors. Monthly tasks should cover the servo motor couplings, the filling valve O-ring replacement schedule, and the air dryer desiccant inspection.
