From entry-level to high-speed: YohoAI's automatic tube filling and sealing machines handle all tube formats for cosmetics, pharmaceuticals, and food. 40-150 pcs/min output.
YohoAI's automatic tube filling and sealing machines cover the full spectrum from compact 40 pcs/min benchtop-style units to high-speed 150 pcs/min production lines. All machines handle aluminum, plastic, and laminated tubes with tube diameters from 10mm to 60mm and filling volumes from 3ml to 350ml. Every model features PLC control with touch screen HMI, tool-free format changeover, and GMP-compliant 304 stainless steel product contact surfaces. The modular design allows accessories like nitrogen flushing, date coding, and label applicators to be retrofitted on-site without full machine replacement.
Verified factory data - not marketing estimates
Choose the model that matches your production volume: YG-120 for batches under 5,000 units, YG-200 for continuous high-volume lines. Upgrade path is supported on-site.
Hot-air sealing for aluminum, ultrasonic for laminated, crimping for plastic - all available on the same base machine by selecting the appropriate sealing module. No machine swap needed.
Built-in batch counter, production report logging, and optional lot number coding (thermal transfer, inkjet). 21 CFR Part 11 compliant data logging available for pharma configurations.
304 stainless steel product contact surfaces, enclosed transmission, no product contamination risk, CIP/SIP compatible. All seals and gaskets are food/pharma grade.
Servo-driven filling and tube handling reduces energy consumption by 30% compared to pneumatic alternatives. Power consumption: 4.5 kW (YG-120) to 8 kW (YG-200).
Add nitrogen flushing, date coder, label applicator, or product heating system at any time. All accessories are field-installable without replacing the base machine. Retrofit kits ship within 7 days from Shanghai.
Our team responds within 2 hours with CIF/CFR/FOB pricing and delivery timeline.
Choose the YG-120 (40-60 pcs/min) if your batches are under 5,000 units and changeover frequency is high (multiple products per week). Choose the YG-200 (80-150 pcs/min) if you run large batches of 10,000+ units and need to maximize throughput. Contract manufacturers typically start with the YG-120 and upgrade as client volume grows.
Yes. Both the YG-120 and YG-200 are equipped with all three sealing modes - hot-air for aluminum tubes, ultrasonic for laminated tubes, and crimping for plastic tubes. The sealing head is changed by swapping the sealing module (2-5 minutes, tool-free). The HMI stores recipes for each format so operators select the product and the machine automatically sets the correct parameters.
The YG-120 delivers +/-1% filling accuracy across the full volume range. The YG-200 achieves +/-0.5% accuracy through its servo-driven piston pump system. Both systems include in-process weight monitoring to detect and reject out-of-spec fills. Accuracy is verified with a calibration certificate provided at commissioning.
Daily: wipe sealing head clean, check oil level in the pneumatic lubricator (YG-120). Weekly: clean product contact surfaces, check tube holder wear. Monthly: inspect sealing plates (replace every 3-6 months depending on production volume), check all??/timing belts. Annual: full service inspection. YohoAI offers annual maintenance contracts with scheduled visits and discounted spare parts.
Standard delivery is 30-45 working days for the YG-120 and 45-60 working days for the YG-200. On-site installation and commissioning take an additional 2-5 days. For pharmaceutical configurations with IQ/OQ/PQ documentation, add 5-10 working days. Express manufacturing is available for urgent orders at a 15-25% premium.
Yes. Standard installation includes 2-3 days on-site commissioning, operator training for up to 4 staff, and maintenance training. All training is in English or with bilingual interpreters. Remote commissioning support via video call is available as a backup. Complete documentation (user manual, electrical schematics, PLC program) is provided on USB.
All YohoAI tube filling machines come with a 12-month mechanical and electrical warranty. Spare parts are stocked in Shanghai and ship within 48 hours. YohoAI's technical team provides remote diagnostics via TeamViewer or WhatsApp video. On-site service engineers can travel internationally (travel and accommodation charged separately).
Yes. FAT (Factory Acceptance Test) is available at YohoAI's Shanghai facility. We can run your actual product or a representative viscosity match through the machine before shipping. Video recording of the FAT is provided. FAT is recommended for pharmaceutical customers with strict validation requirements. Additional charges apply based on test duration and materials used.
The automatic tube filling and sealing machine is designed for multi-format production with quick changeover capability. Install on a level floor with 380V three-phase power and 0.4-0.7 MPa compressed air. The configurable sealing system supports both hot air and ultrasonic methods, allowing switching between ABL (aluminum barrier laminate) and PBL (plastic barrier laminate) tubes without hardware changes.
Daily maintenance focuses on the format changeover process: when switching tube diameters, use the quick-release mechanism to swap the tube holder, filling nozzle, and sealing jaw. Calibrate the photoelectric sensor for the new tube length and run 5 test tubes to verify fill volume and seal integrity. Clean all product-contact surfaces between batches.
Weekly and monthly maintenance follows the same schedule as the YG-120/200 series, with additional attention to the changeover mechanism: lubricate the quick-release guide rails monthly and inspect the servo-driven filling system for positioning accuracy. Keep a format change kit with common tube holders and nozzles for fast product switches.
