Reliable tube filling solution for cosmetics, pharmaceuticals, and food industries. Compact footprint, easy format changeover, output up to 60 pcs/min.
The YG-120 is YohoAI's entry-level automatic tube filling and sealing machine, designed for small-to-medium batch production in cosmetics and pharmaceutical contract manufacturing. It handles aluminum, plastic, and laminated tubes with diameters from 13mm to 50mm. With a filling accuracy of +/-1% and tool-free format changeover in under 30 minutes, the YG-120 is the most cost-effective entry point into professional tube packaging. Typical payback period is 12-18 months for contract manufacturers.
Verified factory data - not marketing estimates
High-precision servo piston ensures +/-1% filling accuracy across all viscosities from watery serums to thick ointments.
Switch tube sizes in under 30 minutes without tools. No change parts required for standard diameter range 13-50mm.
Supports hot-air sealing (aluminum tubes), ultrasonic sealing (laminated tubes), and crimping (plastic tubes) on the same platform.
Built-in batch counter, shift counter, and production report export. Optional label applicator for lot number printing.
304 stainless steel product contact surfaces, fully enclosed transmission, no product contamination risk. Easy CIP/SIP cleaning.
Intuitive 7-inch color touch screen with recipe storage for up to 50 tube formats. One-touch batch start.
Our team responds within 2 hours with CIF/CFR/FOB pricing and delivery timeline.
The YG-120 handles aluminum tubes, plastic tubes (HDPE/PP), and multi-layer laminated tubes. Hot-air sealing is used for aluminum, ultrasonic for laminated, and crimping for plastic tubes. All three modes are standard on every machine.
The YG-120 fills volumes from 5ml to 250ml per cycle. The filling volume is controlled by a servo-driven piston pump with +/-1% accuracy across the full range. Volume adjustment is via the HMI touch screen with no mechanical change parts required.
Format changeover between tube diameters within the 13-50mm range takes 20-30 minutes with no tools required. Tube length changeover is also tool-free. For diameter changes outside the standard range, a tube holder set is needed (available as an accessory).
The YG-120 is CE certified and designed to meet cGMP and ISO9001 standards. Product contact surfaces are 304 stainless steel. Optional IQ/OQ/PQ documentation packages are available for pharmaceutical validation requirements.
The YG-120 typically ranges from USD 45,000 to 65,000 depending on configuration and accessories (label applicator, nitrogen flushing, product heating system). CIF/CFR/FOB pricing is available on request. Delivery is 30-45 working days after order confirmation.
Standard package includes: on-site installation and commissioning (2-3 days, travel charged separately), operator training, English-language user manual, and 12-month warranty on mechanical and electrical components. Spare parts are shipped within 48 hours from Shanghai warehouse.
Yes. The YG-120 has standard upstream and downstream communication ports for conveyor synchronization. Optional horizontal conveyor and tube unscrambler are available. The machine footprint is 2.4m x 1.2m, making it suitable for existing factory floor layouts.
For contract manufacturers running 2-3 shifts, typical payback is 12-18 months based on service contract rates of USD 0.30-0.80 per tube. The tool-free changeover feature maximizes uptime when running multiple client batches, which is the key ROI driver for contract packagers.
The YG-120 requires a flat concrete floor with minimum 3m ceiling clearance. Install the machine on vibration-damping pads and connect to a 380V three-phase power supply with proper grounding. Ensure compressed air at 0.4-0.6 MPa is available through a clean, dry air line with a filter regulator. Allow at least 1m clearance on all sides for maintenance access and tube material feeding.
Daily maintenance includes cleaning the filling nozzle and sealing jaw after each shift to prevent residue buildup. Check the hot air temperature setting (180-220 deg C depending on tube material) and calibrate the fill volume using a graduated cylinder. Weekly tasks include inspecting the conveyor chain tension, lubricating the cam bearings with food-grade grease, and replacing the air filter element.
Monthly maintenance should focus on the sealing system: inspect the hot air nozzle for carbon deposits, check the cold press jaw alignment, and verify the photoelectric sensor registration for label positioning. Keep a spare parts kit including sealing jaws, O-rings, and fuses to minimize downtime.
