5,000 L/h industrial purified water system for large-scale pharmaceutical manufacturing. Multiple RO membrane arrays, sanitary 316L SS distribution, SCADA integration, and complete IQ/OQ/PQ validation for GMP and FDA-compliant facilities.
The PW-5000 Industrial Pure Water System is YohoAI's flagship large-capacity model, delivering 5,000 L/h of pharmacopeia-grade purified water for commercial pharmaceutical manufacturing facilities. Engineered with multiple RO membrane arrays operating in parallel, the system achieves >=75% overall water recovery while maintaining conductivity below 1.1 uS/cm. Full cGMP compliance with 316L stainless steel construction, SCADA-ready PLC controls, and a complete validation documentation package make the PW-5000 the turnkey choice for large-scale pharma water treatment projects.
Verified factory data - not marketing estimates
Multiple parallel RO membrane arrays deliver 5,000 L/h for full-scale pharmaceutical production lines. Modular array design enables maintenance on individual units without interrupting total water supply. Custom capacities beyond 5,000 L/h are available for mega-facilities.
Dual-stage RO per array with conductivity below 1.1 uS/cm meets USP, EP, and ChP purified water monographs. Online conductivity meters on each array provide real-time quality feedback. Optional EDI can further polish to <0.1 uS/cm for injection-grade pre-treatment.
Industrial PLC platform with Modbus/TCP communication enables integration with site SCADA and DCS systems. Centralized monitoring of all arrays, pumps, conductivity, flow rates, and alarm history from a single control room interface.
Ozone corona discharge + 0.22 um PVDF final filter + 254 nm UV provides three layers of microbiological control. Ozone residual maintains biofilm prevention throughout the distribution loop during circulation mode.
>=75% overall water recovery across the dual-stage system. Second-stage concentrate recycling minimizes feed water consumption. At 5,000 L/h output, a 75% recovery system saves approximately 1,667 L/h of wastewater versus a 50% single-pass system.
Complete IQ/OQ/PQ documentation package, FAT/SAT reports, P&ID drawings, material certificates, risk assessments, and regulatory submission files. YohoAI engineers provide on-site commissioning and validation execution support as part of the turnkey delivery.
Our team responds within 2 hours with CIF/CFR/FOB pricing and delivery timeline.
The PW-5000 base system (5,000 L/h, multiple RO arrays, ozone + UV, SCADA-ready PLC) ranges from USD 80,000-200,000 depending on configuration, array count, distribution loop length, and validation depth. Turnkey project pricing (including site preparation, installation, commissioning, and PQ execution) is provided after a detailed site assessment and water quality analysis.
For facilities requiring more than 5,000 L/h, YohoAI designs custom multiple-PW-system configurations or oversized PW-5000 units with additional membrane arrays. Each parallel array operates independently with its own HP pump and controls. YohoAI's engineering team provides full process design, P&ID, and system integration services as part of the project delivery.
Yes, the PW-5000 distribution loop is fully custom-designed for each project. YohoAI's engineering team creates sanitary 316L SS loop designs based on facility P&ID requirements, use-point locations, and circulation pump sizing. Loop piping, valves, instruments, and tank specifications are all included in the turnkey project scope.
All PW-5000 systems include a 12-month warranty covering parts and labor. YohoAI provides remote technical support, spare parts sourcing, and optional annual maintenance contracts. For international clients, YohoAI maintains a network of local service partners. Preventive maintenance training for facility engineering teams is included as part of the commissioning package.
Continuous circulation at 80 degC or periodic hot water sanitization cycles prevent biofilm formation in the distribution loop. Online conductivity and ozone residual monitoring trigger alarms outside setpoint. The PLC logs all critical parameters (temperature, pressure, conductivity, flow) with timestamps for batch traceability. Loop sanitization records and trend data support GMP batch release documentation requirements.
Pricing varies by configuration and accessories. Please send us your specific requirements including production capacity needs, tube/can/capsule format, and required certifications. We typically respond within 2 hours with CIF/CFR/FOB pricing.
Standard delivery ranges from 30-90 working days depending on the model and configuration. Pharmaceutical GMP configurations with validation documentation packages require additional 5-10 working days. Expedited manufacturing is available for urgent orders at a 15-25% premium.
All YohoAI machines carry CE certification and are designed to meet cGMP and ISO9001 standards. Additional certifications including FDA compliance and specific food-grade standards are available depending on the product line and configuration.
The PW-5000 is delivered as a turnkey project encompassing system design, equipment supply, installation, and commissioning. Site preparation requires a dedicated plant utility room with 380V three-phase power, sufficient floor drainage for concentrate discharge, and a municipal water supply with TDS below 500 ppm. YohoAI's engineering team conducts a site assessment and water quality analysis before finalizing the system design. The modular parallel RO array architecture allows individual arrays to be taken offline for maintenance without interrupting total water supply, ensuring continuous production for large-scale pharmaceutical facilities.
The SCADA-ready PLC platform with Modbus/TCP communication enables centralized monitoring of all arrays, pumps, conductivity, flow rates, and alarm history from a single control room interface. VFD-controlled high-pressure pumps on each array allow precise pressure optimization based on individual membrane performance trends. The Fleck automatic pre-treatment system manages backwashing and regeneration cycles independently. At 5,000 L/h output with 75% recovery, the system saves approximately 1,667 L/h of wastewater compared to a 50% single-pass system, significantly reducing operational costs.
Continuous circulation at 80 degC or periodic hot water sanitization cycles prevent biofilm formation in the 316L SS distribution loop. Online conductivity and ozone residual monitoring trigger alarms outside setpoint, with all critical parameters logged with timestamps for batch traceability and GMP batch release documentation. Individual array maintenance includes RO membrane chemical cleaning every 6-12 months and cartridge filter replacement every 3-6 months. YohoAI provides remote technical support, spare parts sourcing, and optional annual maintenance contracts for the lifetime of the system.
Mid-scale dual-stage RO for growing pharmaceutical manufacturing facilities
Ultra-pure water below 0.1 uS/cm for injection-grade and sterile manufacturing applications
Complete cGMP validation package and documentation for pharmaceutical water systems
