A practical guide to capsule sizes, dosing technology, NJP capacity by station count, GMP materials, and matching NJP-800/1200/2000/3800 models to your output.
Confirm the capsule sizes you will run before specifying a filler. YohoAI NJP machines handle sizes #000 to #5 in both gelatin and HPMC shells, with tool-free size change in 20-30 minutes. If you also pack pellets or micro-tablets, choose a model with dedicated pellet dosing needles.
Compresses powder and granules into uniform plugs, handling poor-flowing herbal powders and micronized APIs with +/-3-5% accuracy.
Dedicated pellet needles protect pellet integrity; dual chambers run powder-and-pellet combinations in one capsule body.
8 stations, R&D and small batch
10 stations, medium scale
14 stations, up to 150k opt
18 stations, 24/7 industrial
All NJP models deliver +/-3-5% fill weight. Unfilled, partially filled, and malformed capsules are automatically ejected, so only compliant units reach the bottle. Higher-station models add inline weight monitoring for tighter process control.
Size change between #000 and #5 takes 20-30 minutes without special tools. Footprints range from 1.0 x 1.2 m (NJP-800) up to 2.0 x 2.0 m (NJP-3800), so the line fits R&D labs through full commercial cleanrooms.
Product-contact parts are 316L stainless steel with Ra <=0.4 um surface finish, CIP-compatible, with full DQ/IQ/OQ/PQ validation protocols included. Certifications: CE, cGMP, ISO 9001:2015.
HMI recipe management stores 100-200 production recipes; the NJP-3800 adds SCADA integration with electronic batch records. Optional FDA 21 CFR Part 11 features provide audit trails and role-based access control for regulated plants.
Pick by output and format: NJP-800 for labs, NJP-1200 for mid-volume powder plus pellets, NJP-2000 for high-volume combinations, NJP-3800 for 24/7 mega-scale with data integrity.
| Model | Type | Capacity | Stations | Best for |
|---|---|---|---|---|
| NJP-800 | 8-station rotary | 30-60k caps/hr | 8 | R&D, small batch |
| NJP-1200 | Dual dosing | 48k caps/hr | 10 | Powder + pellets, mid |
| NJP-2000 | 14-station | 120k (150k opt) | 14 | High volume, combos |
| NJP-3800 | 18-station, SCADA | 228k caps/hr | 18 | 24/7 industrial |
NJP machines handle sizes #000 to #5 in both gelatin and HPMC shells. Size change between any of these takes 20-30 minutes without special tools, so one filler serves most standard supplement and pharmaceutical capsules without re-engineering. Dedicated pellet and micro-tablet dosing needles extend the platform to combination formats.
NJP-800 runs 30-60k caps/hr on an 8-station turret, NJP-1200 reaches 48k/hr on 10 stations, NJP-2000 hits 120k/hr (150k optional) on 14 stations, and NJP-3800 delivers 228k/hr on 18 stations. Choose the station count that matches your daily volume plus changeover headroom, and scale up as export orders grow.
The NJP series fills powder, granules, pellets, micro-tablets, and combinations. A 5-time tamping pin cycle densifies poor-flowing herbal powders and micronized APIs into a uniform plug, while dedicated pellet needles protect pellet integrity. The NJP-1200 and NJP-2000 add dual-chamber powder-and-pellet combination filling in one capsule body.
All NJP models hold +/-3-5% fill weight. Unfilled, partially filled, and malformed capsules are automatically ejected during operation, so only compliant units reach the bottle. Higher-station models add inline weight monitoring that tightens process control and documents every production run for audit and release decisions.
Yes. Product-contact parts are 316L stainless steel with Ra <=0.4 um surface finish, CIP-compatible, and every machine ships with full DQ/IQ/OQ/PQ validation protocols. YohoAI NJP lines are CE marked, cGMP, and ISO 9001:2015 certified, and optional FDA 21 CFR Part 11 features support regulated manufacturing.
Size change between #000 and #5 takes 20-30 minutes with tool-free tooling and no special fixtures. Recipe switching on the HMI is instant, so mixed-product weeks are practical without long downtime between batches. The quick-change design also reduces operator training time and spare-parts inventory.
The HMI stores 100-200 production recipes and batch logs for traceability. The NJP-3800 adds SCADA integration with electronic batch records, and optional FDA 21 CFR Part 11 features provide audit trails, electronic signatures, and role-based access control. This makes the NJP platform suitable for GMP-inspected pharma plants.
Every NJP machine ships with DQ/IQ/OQ/PQ protocols and EN 10204 3.1/3.2 material certificates. YohoAI engineers provide on-site installation, commissioning, and operator training so your line is audit-ready from day one. With exports to 30+ countries, service and spare parts are coordinated globally across time zones.
Send your product type, target output, and specs for a tailored quote.