Mid-capacity production powerhouse with 120,000 capsules per hour, designed for pharmaceutical manufacturers and contract fillers requiring GMP-compliant throughput.
The NJP-2000 is the most popular production model in YohoAI's NJP Series, offering an optimal balance of throughput, footprint, and cost. With a 14-station rotary platform delivering 120,000 capsules per hour, it is the preferred choice for mid-sized pharmaceutical manufacturers, CMOs, and nutraceutical companies scaling up from R&D batches.
Verified factory data - not marketing estimates
Fourteen-station turret maximizes output while maintaining precise capsule indexing. Each station performs capsule separation, filling, locking, and ejection in a single rotation.
Handles powder, granules, pellets, and micro-tablets independently. Special combination filling configurations enable simultaneous powder-and-pellet capsule production for modified-release formulations.
Store up to 100 production recipes on the 10-inch HMI touch screen. Recipe switching minimizes changeover time and ensures repeatable batch parameters across production runs.
All product-contact surfaces are 316L stainless steel with Ra <=0.4 um finish. Material certificates 3.1/3.2 available for regulatory submissions and GMP documentation packages.
Full DQ/IQ/OQ/PQ validation protocol package included. Batch records, SOPs, preventive maintenance schedules, and operator training materials provided for regulatory compliance.
The 5.5 kW power consumption delivers one of the lowest energy-per-capsule ratios in its class. Automatic lubrication system extends machine life and reduces maintenance burden.
Our team responds within 2 hours with CIF/CFR/FOB pricing and delivery timeline.
The standard NJP-2000 delivers 120,000 caps/hr with 14 stations. The high-speed upgrade increases output to 150,000 caps/hr through optimized cam profiles and enhanced turret dynamics, without increasing machine footprint or power consumption.
Yes. The NJP-2000 integrates with standard pharmaceutical workflows including capsule polishers, metal detectors, weight checkers, and blister packaging lines. YohoAI provides layout drawings and interfaces with your facility engineering team for seamless line integration.
The standard documentation package includes DQ/IQ/OQ/PQ validation protocols, 316L SS material certificates (3.1/3.2), FAT/SAT protocols, operator and maintenance SOPs, full electrical schematics, and a preventive maintenance schedule aligned with GMP requirements.
The five-time tamping pin system in the NJP-2000 was specifically designed for poor-flowing powders. The progressive compression cycle densifies even cohesive formulations into uniform plugs before ejection, maintaining +/-3-5% fill weight accuracy consistently.
YohoAI maintains ex-stock spare parts for all NJP models including the NJP-2000, with most consumables and wear parts shipped within 48 hours globally. The 98% parts interchangeability across the NJP Series means one spare parts kit covers multiple machine models.
Pricing varies by configuration and accessories. Please send us your specific requirements including production capacity needs, tube/can/capsule format, and required certifications. We typically respond within 2 hours with CIF/CFR/FOB pricing.
Standard delivery ranges from 30-90 working days depending on the model and configuration. Pharmaceutical GMP configurations with validation documentation packages require additional 5-10 working days. Expedited manufacturing is available for urgent orders at a 15-25% premium.
All YohoAI machines carry CE certification and are designed to meet cGMP and ISO9001 standards. Additional certifications including FDA compliance and specific food-grade standards are available depending on the product line and configuration.
The NJP-2000 requires a level concrete or steel platform foundation capable of supporting the machine weight and absorbing operational vibration. Connect to a dedicated 5.5 kW, 380V/50Hz 3-phase power circuit with appropriate grounding. Install compressed air supply at 0.6-0.8 MPa (200 L/min) and dust extraction connections per the facility requirement drawings provided during project planning. The 14-station turret must be leveled with precision dial indicators during installation. YohoAI provides 5-7 days of on-site commissioning and operator training. Load the production recipe parameters into the 10-inch HMI touch screen recipe management system before the first production run.
Daily operations should begin with verifying the automatic lubrication system is functioning and the 316L stainless steel contact parts are clean. Run a short purge cycle with the target formulation to verify tamping pin compression and fill weight before full-speed production. Monitor the recipe management system to confirm all 100 storable recipes are correctly logged. The NJP-2000 auto-rejection system must be validated at the start of each shift using test capsules. When running poor-flowing powders, confirm the five-time tamping pin cycle produces uniform plugs without bridging or over-compression.
Preventive maintenance every 500 hours includes cam follower inspection, turret bearing assessment, and tamping pin spring replacement. The quick-change tooling system reduces format changeover to 15 minutes but verify all locking mechanisms are secure after every changeover. Annual maintenance should include a full DQ/IQ/OQ/PQ performance review aligned with GMP requirements, verifying 316L SS surface finishes, and calibrating the HMI recipe management system against physical production parameters. YohoAI offers remote diagnostics via TeamViewer and WhatsApp for real-time troubleshooting support.
