Versatile 48,000 caps/hr encapsulation system engineered to handle powders, granules, and pellets in a single machine configuration for nutraceutical and pharmaceutical manufacturers.
The NJP-1200 is the dual-format specialist in the NJP Series, engineered specifically for manufacturers producing both powder-based and pellet-based capsule formulations on the same equipment. With a 10-station rotary platform delivering 48,000 capsules per hour, it bridges the gap between small R&D batches and full-scale production, making it a favorite among contract manufacturers and nutraceutical producers.
Verified factory data - not marketing estimates
The NJP-1200 supports both tamping pin (powder/granule) and dedicated pellet dosing configurations. Switch between formats in under 30 minutes using the quick-change tooling system.
Dedicated pellet dosing needles protect pellet integrity during filling, preventing breakage that common powder-only machines cause. Ideal for enteric-coated, sustained-release, and multi-particulate formulations.
The five-time tamping pin cycle densifies cohesive herbal powders, micronized APIs, and flow-aid-dependent formulations into uniform plugs with consistent weight at 48,000 caps/hr.
Run powder-and-pellet combination filling in a single capsule body using dual dosing stations. Perfect for staggered-release formulations where an immediate-dose powder and controlled-release pellet are combined.
Under-filled, over-filled, and defective capsules are automatically rejected from the production stream. Optional inline weight monitoring with statistical process control (SPC) feedback is available.
At 1.2m x 1.4m, the NJP-1200 fits into existing medium-scale production areas. Despite its compact size, it includes the full HMI recipe management, audit logging, and GMP documentation of larger models.
Our team responds within 2 hours with CIF/CFR/FOB pricing and delivery timeline.
The NJP-1200 requires a format changeover (20-30 minutes) when switching between powder and pellet filling modes. This involves swapping the dosing chamber insert and adjusting the tamping pin depth settings, all performed without special tools.
The NJP-1200 excels with herbal formulations due to its tamping pin system, which handles the cohesive, poor-flowing characteristics of dried botanical powders. It produces consistent fill weights even with high-fiber and high-extract herbal ingredients.
Yes. The NJP-1200 can be configured with a dual-dosing setup where a powder layer is tamped into the capsule body first, followed by a pellet layer on top. This is ideal for combination nutraceutical products and dual-release pharmaceutical formulations.
Pellet dosing needles require regular inspection for wear and alignment checks every 500 operating hours. YohoAI includes a full preventive maintenance schedule and operator-level inspection training as part of the standard installation and commissioning package.
Yes. The NJP-1200 pellet dosing configuration handles micro-tablets as small as 1mm diameter reliably. The precision needle array ensures each capsule receives the target number of micro-tablets with uniform distribution, making it suitable for clinical trial dose calibration.
Pricing varies by configuration and accessories. Please send us your specific requirements including production capacity needs, tube/can/capsule format, and required certifications. We typically respond within 2 hours with CIF/CFR/FOB pricing.
Standard delivery ranges from 30-90 working days depending on the model and configuration. Pharmaceutical GMP configurations with validation documentation packages require additional 5-10 working days. Expedited manufacturing is available for urgent orders at a 15-25% premium.
All YohoAI machines carry CE certification and are designed to meet cGMP and ISO9001 standards. Additional certifications including FDA compliance and specific food-grade standards are available depending on the product line and configuration.
Install the NJP-1200 on a rigid, level foundation in an ISO Class 8 cleanroom environment. Connect the machine to a 5.5 kW power supply (220V/60Hz, 415V/50Hz, or 380V/50Hz 3-phase options available). The dual-format configuration requires initial calibration of both the tamping pin powder chamber and the pellet dosing needle array. YohoAI engineers provide 5-7 days of on-site installation, commissioning, and operator training at no additional charge. Request a factory acceptance trial at the Shanghai facility before final acceptance to validate both powder and pellet filling modes.
Daily checks focus on the capsule separation and dosing systems. Inspect the 10-station turret indexing mechanism for smooth operation and verify the automatic rejection system correctly ejects under-filled, over-filled, and malformed capsules. When operating in pellet mode, visually confirm pellet integrity (no breakage or fragmentation) during the first 10 minutes of each run. After switching between powder and pellet formats, thoroughly clean the dual dosing chamber assembly and verify no cross-contamination before running the next product.
Quarterly maintenance for the NJP-1200 includes inspecting both the tamping pin assembly and pellet dosing needles for wear. Pellet needles are particularly critical: check for bent tips, alignment deviation, and surface scoring every 500 operating hours. Replace dosing chamber seals and tamping pin springs at recommended intervals. The 316L stainless steel product-contact surfaces should be verified for Ra < 0.8 um finish during annual maintenance. Store a spare parts kit covering seals, springs, and needles to minimize unplanned downtime during production campaigns.
