Precision capsule filling at 30,000-60,000 capsules per hour, engineered for R&D laboratories and small-scale pharmaceutical production runs.
The NJP-800 is the entry-level model in YohoAI's NJP Series, designed for manufacturers and research facilities that require reliable, GMP-compliant encapsulation without the footprint or cost of high-capacity production lines. The compact 8-station design delivers up to 30,000 capsules per hour with +/-3-5% filling accuracy.
Verified factory data - not marketing estimates
Eight-station turret design ensures smooth capsule indexing and consistent fill weight across all dosing positions for uniform batch output.
Proven 5-time tamping pin system compresses powder into uniform plugs, handling poor-flowing formulations with consistent +/-3-5% accuracy.
1.0m x 1.2m footprint fits easily into existing R&D labs and small-scale cleanrooms without major facility modifications.
Swap between all capsule sizes #000 to #5 in 20-30 minutes without special tools. Operators trained to perform changeovers independently.
316L stainless steel contact parts with Ra <=0.4 um surface finish. CIP-compatible design meets FDA 21 CFR Part 11 requirements.
Unfilled, partially filled, and malformed capsules are automatically ejected. Optional weight sorting and vision inspection available.
Our team responds within 2 hours with CIF/CFR/FOB pricing and delivery timeline.
The NJP-800 produces 30,000 to 60,000 capsules per hour depending on capsule size and fill weight. Larger capsules (size #0 and #000) run at the lower end of the range, while smaller sizes (#4 and #5) achieve the higher throughput.
The NJP-800 handles all standard capsule sizes from #000 (largest) down to #5 (smallest). Both gelatin and HPMC (vegetarian) capsules are supported without any mechanical adjustment or tooling changeover.
The NJP-800 eliminates the labor intensity and variability of manual filling. It delivers consistent +/-3-5% filling accuracy at 30,000+ caps/hr, dramatically reducing labor costs and batch-to-batch variation in pharmaceutical production.
Yes. YohoAI provides 5-7 days of on-site installation, commissioning, and operator training by qualified engineers at no additional cost. Free process trials are also available at the Shanghai factory before machine acceptance.
The standard NJP-800 operates on a 5.5 kW power supply. Optional configurations for 220V/60Hz, 415V/50Hz, and other country-specific voltages are available upon request to match your facility infrastructure.
Pricing varies by configuration and accessories. Please send us your specific requirements including production capacity needs, tube/can/capsule format, and required certifications. We typically respond within 2 hours with CIF/CFR/FOB pricing.
Standard delivery ranges from 30-90 working days depending on the model and configuration. Pharmaceutical GMP configurations with validation documentation packages require additional 5-10 working days. Expedited manufacturing is available for urgent orders at a 15-25% premium.
All YohoAI machines carry CE certification and are designed to meet cGMP and ISO9001 standards. Additional certifications including FDA compliance and specific food-grade standards are available depending on the product line and configuration.
Unpack the NJP-800 upon delivery and inspect all components against the packing list. Position the machine on a level, vibration-dampening foundation in a clean, dust-controlled environment. Connect to 5.5 kW power supply matching your local voltage configuration (220V/60Hz, 415V/50Hz, or 380V/50Hz 3-phase available). Commissioning requires YohoAI on-site engineers for 5-7 days of installation, calibration, and operator training at no extra cost. Free factory acceptance trials at the Shanghai facility are available before final machine acceptance.
Daily maintenance begins with a pre-shift inspection of the capsule feeding system and tamping pins for wear or debris. Verify the automatic rejection system activates correctly for unfilled or malformed capsules. After each production run, purge the filling hopper and inspect all product-contact surfaces for residue buildup. Weekly lubrication of the rotary turret bearings and cam followers using food-grade lubricant is mandatory. Record all maintenance activities in the GMP batch log to maintain regulatory compliance.
Periodic maintenance every 500 operating hours includes inspection and replacement of tamping pin springs, dosing chamber seals, and capsule alignment pins. Inspect the 316L stainless steel contact parts for surface finish degradation and verify Ra < 0.8 um finish is maintained. Pellet dosing needles (if configured) require alignment checks every 500 hours. YohoAI stocks all spare parts globally with 48-hour shipment lead time. Annual preventive maintenance kits are recommended for uninterrupted production schedules.
