Industrial-scale encapsulation delivering 228,000 capsules per hour for high-volume pharmaceutical production lines requiring 24/7 continuous operation.
The NJP-3800 is YohoAI's flagship high-speed hard capsule filling machine, engineered for industrial-scale pharmaceutical and nutraceutical manufacturers. Its 18-station rotary platform achieves up to 228,000 capsules per hour, making it the ideal choice for facilities running continuous multi-shift production schedules and serving high-volume global markets.
Verified factory data - not marketing estimates
Eighteen-station turret provides maximum throughput per machine cycle. The optimized cam profile and precision-engineered indexing mechanism ensure stable high-speed operation without capsule damage or fill variation.
Built for continuous multi-shift pharmaceutical production. Automatic lubrication system, robust 316L SS frame, and industrial-grade PLC control handle uninterrupted operation with minimal scheduled maintenance windows.
The high-speed variant maintains the same +/-3-5% filling accuracy as lower-capacity models. Enhanced tamping pin spring systems and accelerated but controlled compression cycles preserve fill uniformity at peak throughput.
Optional vision inspection and automated weight sorting integrate directly with the rejection system. Foreign matter detection and fill-weight verification at 228,000 caps/hr meet the most stringent pharmaceutical QC requirements.
Full SCADA integration with recipe management and electronic batch records. Audit trail logging meets FDA 21 CFR Part 11 data integrity requirements for electronic records in pharmaceutical manufacturing.
Modular subassemblies enable rapid changeover of wear parts without full machine teardown. Remote diagnostics via TeamViewer/WhatsApp allow YohoAI engineers to troubleshoot and guide maintenance in real time.
Our team responds within 2 hours with CIF/CFR/FOB pricing and delivery timeline.
The NJP-3800 achieves a maximum throughput of 228,000 capsules per hour in its standard high-speed configuration. This makes it suitable for production facilities requiring 100 million or more capsules annually from a single machine.
Despite operating at 228,000 caps/hr, the NJP-3800 maintains +/-3-5% filling accuracy through precision-engineered cam profiles, enhanced tamping pin spring systems, and real-time weight monitoring feedback loops that adjust fill parameters dynamically.
The NJP-3800 requires standard pharmaceutical cleanroom infrastructure including 380V/50Hz 3-phase power (5.5 kW), compressed air at 0.6-0.8 MPa (200 L/min), and dust extraction. YohoAI provides full facility requirement documentation during the project planning phase.
The NJP-3800 processes both gelatin and HPMC vegetarian capsules without mechanical adjustment. The machine's automatic capsule feeding and separation system adapts to both capsule types, though a size changeover is needed when switching between them.
YohoAI provides a 12-month comprehensive warranty covering parts and labor for the NJP-3800, with remote diagnostics via TeamViewer/WhatsApp included. Spare parts ship within 48 hours globally, and lifetime software updates ensure the machine stays current with regulatory requirements.
Pricing varies by configuration and accessories. Please send us your specific requirements including production capacity needs, tube/can/capsule format, and required certifications. We typically respond within 2 hours with CIF/CFR/FOB pricing.
Standard delivery ranges from 30-90 working days depending on the model and configuration. Pharmaceutical GMP configurations with validation documentation packages require additional 5-10 working days. Expedited manufacturing is available for urgent orders at a 15-25% premium.
All YohoAI machines carry CE certification and are designed to meet cGMP and ISO9001 standards. Additional certifications including FDA compliance and specific food-grade standards are available depending on the product line and configuration.
The NJP-3800 is a heavy industrial machine requiring a robust reinforced concrete foundation with vibration isolation pads. Facility infrastructure must include a dedicated 5.5 kW, 380V/50Hz 3-phase power supply, compressed air at 0.6-0.8 MPa (200 L/min), and a dust extraction system. The 18-station turret requires precision leveling using laser alignment tools during installation. Given the machine's 24/7 production capability, plan utility redundancy to avoid production interruptions. YohoAI engineers commission the SCADA system and configure FDA 21 CFR Part 11 user access controls during the 5-7 day installation period.
For continuous 24/7 operation, the NJP-3800 automatic lubrication system must be checked daily to confirm correct oil flow to all bearing points. Monitor real-time weight monitoring feedback loops to verify fill accuracy remains within +/-3-5% at peak throughput. The advanced vision inspection system (optional) requires daily calibration verification against reference test capsules. During multi-shift operations, coordinate shift handover inspections focusing on capsule feeding consistency and rejection system accuracy. The modular subassembly design enables rapid changeover of wear parts without full machine teardown.
Scheduled maintenance every 500 operating hours includes cam profile wear assessment, enhanced tamping pin spring inspection, and turret bearing condition review. The modular maintenance design allows subassembly replacement reducing planned downtime significantly. Remote diagnostics via TeamViewer/WhatsApp enable YohoAI engineers to guide on-site technicians through fault isolation and repair procedures. Annual comprehensive maintenance should verify the full SCADA audit trail integrity, confirm FDA 21 CFR Part 11 compliance for electronic records, and validate the complete electronic batch record auto-logging system.
